2025 Ford Hybrid Fire Recall Update: Is your Escape or Maverick included?

Written By: Jessica Anvar Stotz
Legally Reviewed By: Jessica Anvar Stotz

In January 2025 Ford Motor Company recalled 20,484 hybrid crossover SUVs, including certain 2020-2024 Ford Escape and 2021-2024 Lincoln Corsair models, due to potential battery defects (22V484000).

A new recall in May 2025 (NHTSA Recall No. 25V345000) includes an additional 1,797 2020-2023 Escape, 2021-2023 Corsair, and 2022-2023 Maverick vehicles equipped with 2.5L HEV or PHEV engines that were repaired incorrectly under recall 23V380.

According to the National Highway Traffic Safety Administration (NHTSA), the issue arises from a manufacturing flaw in the high-voltage battery cells, which could cause an internal short circuit, leading to battery failure and, in some cases, fire risk.

In the event of an engine failure, engine oil and fuel vapor may be released into the engine compartment and accumulate near ignition sources such as hot engine or exhaust components, possibly resulting in an engine compartment fire.

The affected vehicles were produced with suspect battery cells from Samsung SDI. Ford began investigating the issue in September 2024 after receiving three reports of battery thermal venting incidents in Europe, which occurred between April and August 2024.

After further analysis, the root cause of the issue was identified in December 2024.

The proposed remedy for the January 2025 recall involves a software update to the battery energy control module (BECM) and, if necessary, a replacement of the high-voltage battery pack.

Affected vehicle owners were notified about this recall between January 20, 2025, and January 24, 2025.

WWhich vehicles are included in the Ford hybrid recall?

The latest Ford Hybrid Battery recall from May 2025 includes the following GM vehicles equipped with 2.5L HEV or PHEV engines:

• 2020-2023 Ford Escape
• 2021-2023 Lincoln Corsair
• 2022-2023 Ford Maverick

The January 2025 Ford hybrid Battery Recall includes the 2020-2024 Ford Escape Plug-In Hybrid and 2021-2024 Lincoln Corsair Grand Touring.

The 2024 Ford Escape Hybrid Recall specifically targets Escape models produced between January 1st, 2019, and May 23rd, 2023, spanning the years 2020 to 2023.

It also includes Ford Maverick pickups from the years 2022 to 2023, which were built from February 3rd, 2021, to May 18th, 2023; and Lincoln Corsair crossovers manufactured between October 24th, 2019, and May 11th, 2023, covering the model years 2021 to 2023.

What causes the Ford 2.5 hybrid engine problems?

The issues with the Ford 2.5 hybrid engine stem from defects in the high-voltage battery cells, specifically related to the separator layer between the anode and cathode.

According to Ford, this separator layer is vulnerable to damage, which can result from inconsistencies in the production process of Samsung SDI’s battery cells.

These inconsistencies may create small defects or localized stresses in the separator. If the separator becomes damaged, it could trigger an internal short circuit, potentially leading to a system shutdown. In the worst-case scenario, this could result in a dangerous battery fire.

Fortunately, Ford has not reported any incidents of accidents or injuries related to this issue. Instead of physically inspecting or replacing faulty battery cells, Ford and Lincoln dealerships are addressing the problem by updating the battery energy control module software to detect any anomalies in the battery cells.

As part of recall-related repairs, dealers will update the software to help detect any cell irregularities, and if necessary, replace the high-voltage battery pack at no cost to the customer. Dealers will only replace the battery pack if the software update identifies a condition indicative of separator damage.

Has Ford released a recall of this nature before?

Yes in June 2023, Ford a recall of over 150,000 vehicles due to a potential fire hazard. Affected models included the 2020-2023 Ford Escape, 2022-2023 Ford Maverick, and 2021-2023 Lincoln Corsair.

Specifically, those equipped with 2.5L hybrid or plug-in hybrid engines are included in this recall.

The recall stems from a defect that could lead to engine failure. In such a scenario, engine oil and fuel vapor could be released into the engine compartment.

If these substances accumulate near ignition sources such as hot engine or exhaust components, it could potentially lead to an engine compartment fire.

The risk associated with this defect is significant as an engine compartment fire greatly increases the likelihood of injury.

Therefore, if you own a 2020-2023 Ford Escape, 2022-2023 Ford Maverick, or a 2021-2023 Lincoln Corsair equipped with a 2.5L hybrid or plug-in hybrid engine, we highly recommend checking if your vehicle is included in this recall.

You can check if your Ford vehicle is included in any recalls through the NHTSA’s site using your car’s VIN number.

In July 2022, Ford announced a recall involving 2020-2022 Ford Escape SUVs, Ford Maverick pickup trucks, and Lincoln Corsair SUV hybrids that were equipped with the 2.5-liter hybrid powertrain.

The concern was that an engine failure could lead to the release of oil and/or fuel vapor, which could potentially result in an under-hood fire.

The problem was traced back to isolated manufacturing issues with hybrid and plug-in hybrid models. Specifically, these issues involved a breach in the engine block or oil pan.

This recall affected a total of 100,689 vehicles in the U.S. At the time of the recall, Ford stated that it was not aware of any crashes or injuries related to this problem.

Owners were notified in early August. This recall was later expanded and replaced by another recall.

What should I do if my vehicle experiences 2.5L hybrid engine issues?

If your vehicle experiences issues with the 2.5L hybrid engine, here are the steps you should take:

1. Stop Driving: If you notice any unusual behavior, such as engine hesitation, stalling, or loss of power, it’s best to stop driving the vehicle immediately. Continuing to drive could cause further damage.
2. Check for Warning Lights: Look for any warning lights on your dashboard, particularly those related to the hybrid system (e.g., the check engine light or hybrid system warning light). These can provide more specific information about the issue.
3. Consult the Owner’s Manual: Your vehicle’s owner’s manual may provide guidance on troubleshooting hybrid system issues, including common error codes or steps to take before seeking professional help.
4. Contact Your Dealership or Mechanic: Reach out to a certified Ford dealer or an experienced mechanic to schedule a diagnostic inspection. It’s important to get a professional assessment of the issue to avoid costly repairs later.
5. Check for Recalls: If your vehicle is experiencing known issues with the 2.5L hybrid engine, such as those related to recalls (e.g., a defective battery or hybrid system), check whether your car is included in any active recall campaigns. You can do this by visiting the NHTSA website or contacting your dealer.
6. Consider Warranty and Lemon Law Options: If the problem is persistent and your vehicle is under warranty or if you experience recurring issues, you may have options for a repair, replacement, or even a buyback under Lemon Law provisions.

Taking timely action can help prevent further damage to your vehicle and ensure you get the necessary repairs under warranty or recall programs.

If vehicle owners observe any unusual engine sounds, experience a decrease in vehicle power, or see smoke, the manufacturer advises them to promptly park their vehicle and turn off the engine.

Stay updated with all the latest news regarding the Ford fire recall if you own a vehicle with the Ford 2.5L hybrid engine.

Questions? Call the Lemon Law Experts!

If you’re experiencing recurring issues with your Ford Escape or Lincoln Corsair hybrid, especially related to the recent battery recall, the Lemon Law can help.

This law is designed to protect consumers from vehicles that fail to meet safety and quality standards. If your vehicle is deemed a “lemon” due to defects like the potential battery failure or fire risk, you may be entitled to a refund, replacement, or cash compensation.

At the Lemon Law Experts, we understand how frustrating it can be to face persistent vehicle problems, and we’re here to guide you through the process of seeking a resolution.

Our experienced attorneys will work diligently to ensure you get the help and compensation you deserve, as quickly as possible.

If you’re unsure of your next steps or concerned your Ford hybrid might be a lemon, don’t hesitate to reach out for a free, no-obligation case analysis. Contact the Lemon Law Experts today to get started.